Our manufacturing excellence is trusted by numerous world-renowned carbon fiber bicycle brands for whom we provide OEM/ODM services. Some of our prestigious partners include:
Scott1
Cannondale
Ridley
Cervelo
Trek
Specialized (via secondary partners)
We leverage advanced composite technologies and stringent quality control processes to create frames and components that meet the highest international standards. Our team collaborates closely with clients through every stage – from conceptual design and engineering to prototyping and full-scale production – ensuring superior performance, exceptional durability, and unbeatable value in all our carbon fiber bicycle solutions.
1. Frame & Construction
Material: High-Modulus, High-Strength Unidirectional Carbon Fiber (e.g., Toray T700, T800, T1000 series or equivalent).
Construction Method: Advanced Monocoque Frame Construction for main triangle; some models use Modular Construction with optimized carbon lay-up for specific parts (e.g., chainstays, seatstays).
Layup Process: Precision Computer-Aided Layup (Hand-Laid) or Automated Fiber Placement (AFP) for consistent fiber orientation and resin distribution. Internal mandrel molding for a smooth internal surface and optimized compaction.
Resin System: High-performance Toughened Epoxy Resin System for superior impact resistance and fatigue strength.
2. Frame Geometry (Sample - Road Race)
Available Sizes: 47cm, 50cm, 52cm, 54cm (cm), 56cm, 58cm, 61cm
Geometry Options: Available in Race (Aggressive), Endurance (Sportive), and Semi-Compact geometry profiles to suit different riding disciplines.
3. Key Measurements & Angles (for a 54cm Race Geometry Frame)
Measurement | Value |
---|---|
Seat Tube Length (C-T) | 540 mm |
Top Tube Length (Effective) | 550 mm |
Head Tube Angle | 73.5° |
Seat Tube Angle | 73.5° |
Chainstay Length | 405 mm |
Bottom Bracket Drop | 68 mm |
Fork Rake / Offset | 45 mm |
Trail | 58 mm |
Wheelbase | 985 mm |
Head Tube Length | 150 mm |
Standover Height | 780 mm |
4. Component Compatibility & Standards
Bottom Bracket: PressFit BB86.5 (41mm diameter) or T47 Threaded. Other standards available (BB30, PF30, BSA).
Headset: Tapered Integrated 1-1/8" to 1-1/2" (Upper: 1-1/8”, Lower: 1-1/2”). Zero-stack style (ZS/EC).
Front Derailleur: Braze-On mount.
Seatpost: Aero-profile Integrated Seatpost Clamp or Round 27.2mm / 31.6mm standard.
Seatpost Diameter: 27.2mm or 31.6mm (specified by model).
Brake Compatibility: Dual-Pivot Caliper Brakes (Direct Mount or Standard) or Flat-Mount Disc Brakes.
Disc Brake Mount: Flat-Mount Standard (International Standard).
Axle Standards: Thru-Axle (Front: 12x100mm, Rear: 12x142mm). QR options available.
Cable Routing: Full Internal Cable Routing with integrated guides and ports for mechanical, electronic, and hydraulic systems.
Accessory Mounts: Integrated mounts for fenders and rear pannier racks (on specific adventure/gravel models).
5. Weight & Performance
Frame Weight (Unpainted, Size 54cm): Approx. 850g - 950g (for a high-end road frame, including hardware). Disc brake frames typically 100g-150g heavier.
Fork Weight (Unpainted): Approx. 365g - 390g (including uncut steerer tube).
Rigidity-to-Weight Ratio: Optimized for high Stiffness-to-Weight Ratio (>100 Nm/° at bottom bracket). Torsional Stiffness: >90 Nm/° at head tube.
Aerodynamics: Kammtail Virtual Foil (KVF) tube shaping on down tube, seat tube, and seatstays to reduce aerodynamic drag without compromising compliance or weight.
6. Finish & Quality Assurance
Surface Finish: High-Pressure Molded (HPM) surface for a smooth, pinhole-free finish before painting.
Paint & Decals: Customizable paint schemes and decals. UV-resistant, high-gloss, or matte finishes available. Weight: ~60-100g.
Quality Control: 100% Frame Dimensional Inspection and Ultrasonic Testing (UT) for detecting internal voids or delamination.
Safety Standards: Certified to and exceeds international safety and testing standards: ISO 4210, EN 14764, EN 14766, CPSC.
7. Customization & OEM/ODM Options
Custom Layup: Ability to customize carbon layup schedules to achieve specific ride qualities (e.g., more compliant, more aggressive stiffness).
Modular Design: Offer framesets as Frameset Only (Frame, Fork, Seatpost, Headset) or complete OEM Bicycle Builds.
Private Label: Full ODM/OEM support from engineering and prototyping to final production and packaging.
Carbon Fiber Bicycle Manufacturer, OEM/ODM Bicycle Production, Carbon Frame Factory, Global Bicycle Manufacturing, Cycling Technology Partner.
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